DigitalX
Turning shop-floor data into decisions you can act on.
Most plants are not short on data. Sensors, PLCs, and control systems generate signals constantly. What is often missing is a reliable way to connect that data across systems, trust it, and turn it into decisions that improve production. DigitalX exists to close that gap.
As one of INGSOL’s four integrated verticals, DigitalX focuses on the architecture that sits between the shop floor and the systems meant to serve it. That means integrating Industrial IoT, Manufacturing Execution Systems, and control systems into a coherent, reliable data flow, so operations, maintenance, and leadership are working from the same real-time picture. The work prioritizes reliability, scalability, and adoption on the shop floor, not just a dashboard that looks good in a boardroom.
What DigitalX Covers
Our structured diagnostic framework for benchmarking current digital capability across connectivity, systems, data, and people, and the recommended starting point for any DigitalX engagement.
Sensor deployment and connectivity architecture that brings machine-level data online, including for legacy equipment not originally built for digital integration.
Robust architectures that connect PLCs, SCADA, and control systems with IT platforms such as ERP and analytics tools, so data flows reliably in both directions.
Implementation and integration of MES platforms that give production teams real-time tracking of output, quality, and downtime, tied directly to shop-floor systems.
Data-driven maintenance models that flag equipment issues before they cause unplanned downtime, building on reliable sensor and systems data.
Applied analytics that convert production data into actionable intelligence, developed in close coordination with INGSOL Labs.
Why It Matters
Disconnected systems create blind spots
Without integration, IIoT sensors, MES platforms, and legacy control systems generate data that never becomes a decision.
Bad data undermines good technology
Predictive maintenance and Industrial AI are only as good as the data feeding them; unreliable data produces unreliable outcomes.
Visibility drives faster decisions
A shared, real-time view of production keeps operations, maintenance, and leadership aligned on the same facts.
Legacy equipment does not have to be a dead end.
DigitalX solutions are built to work with the equipment already on your floor, not to force a full technology replacement.
How We Deliver
1. Assess
Benchmark current digital maturity across connectivity, systems, data, and people through a DTMA.
2. Architect
Design an OT-IT architecture suited to your existing systems and operational goals, not a generic template.
3. Integrate
Connect machines, sensors, and platforms, validating data flow and reliability at each stage.
4. Deploy
Roll out IIoT, MES, or analytics capabilities in phases, prioritized by the impact identified in the assessment.
5. Optimize.
Refine models, dashboards, and processes as adoption grows, so the system keeps delivering value after go-live.
Why Manufacturers Choose INGSOL
- We Take Ownership. When INGSOL is on-site, the problem is ours until systems run at proven performance. No handovers, no dependency chains.
- Execution Beats Promises. Disciplined execution and zero tolerance for rework. If it is not right, we do not sign off.
- We Understand Machines, Not Just Automation. Our engineers understand film behavior, tension dynamics, and process interactions, not just automation, which is why our integrations reflect how your plant actually runs.
- No Overengineering, No Upselling. We recommend only what improves performance. No unnecessary platforms, no forced products, no inflated scope.
- Built for Long-Term Control. Our work reduces operator dependency and is designed to keep delivering value long after go-live, not just during the project.
Built for Flexible Packaging and Industrial Manufacturing
DigitalX is designed around the realities of flexible packaging and industrial production: blown film extrusion, printing, lamination, and slitting lines that combine modern and legacy equipment on the same floor. With a specific focus on bridging operational technology and information technology to build smart, connected, and efficient manufacturing environments. DigitalX is the direct expression of that founding focus, delivered by engineers who understand both the physical plant and the systems layered on top of it.
Start with a Digital Transformation Maturity Assessment and get a clear, prioritized roadmap for connecting your operations and your data.
Our Clients
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